Milltek Cat-back Exhaust for Volkswagen Transporter \ Caravelle T5 SWB 1.9 TDi (85ps & 104ps) 2WD and 4MOTION (2003-2009) – Sharper Sound, Reduced Back Pressure
This is Milltek's cat-back system for the Volkswagen Transporter \ Caravelle T5 SWB 2.0-litre (84ps & 102ps) 2WD and 4MOTION. It replaces everything from the factory catalytic converter rearward with wider-bore pipework, a re-profiled mid-pipe and silencers tuned specifically for this platform, cutting back pressure and sharpening the exhaust note. The factory catalytic converter stays in place, so the car's emissions hardware is left as standard. It's offered in non-resonated or resonated versions and 3 tailpipe finishes, so you can pick the setup that suits how the car's used.
It's aimed at owners who want a noticeably different sound and a genuine, if modest, flow improvement without touching anything upstream of the cat: a straightforward bolt-on that doesn't need a remap or any other supporting mods to enjoy.
Specifications
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System Type: Cat-back
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Pipe Diameter: 69.85mm (2.75")
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EC Approved: No
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Race System: No
Key Features
- Made from T304L aircraft-grade stainless steel, which is anti-magnetic and resists discolouration
- Mandrel-bent pipework keeps a constant diameter through every bend for unrestricted flow
- 69.85mm (2.75") pipework
- Replaces the standard exhaust from the catalytic converter back, so the factory cat is retained
- Choice of 3 tailpipe finishes: Discrete Tailpipe, Twin Black Oval, Twin Oval
- Resonated (quieter) or non-resonated (louder) versions
- Designed, developed and manufactured in the UK by Milltek Sport
Fitment
- Volkswagen Transporter \ Caravelle T5 SWB 1.9 TDi (85ps & 104ps) 2WD and 4MOTION (2003-2009)
- Volkswagen Transporter \ Caravelle T5 SWB 180PS 2.0-litre BiTDI 2WD and 4MOTION (2010-2015)
- Volkswagen Transporter \ Caravelle T5 SWB 2.0-litre (140ps) 2WD and 4MOTION (2010-2015)
- Volkswagen Transporter \ Caravelle T5 SWB 2.0-litre (84ps & 102ps) 2WD and 4MOTION (2010-2015)
- Volkswagen Transporter \ Caravelle T5 SWB 2.5 TDi (130ps & 174ps) 2WD and 4MOTION (2003-2009)
- Volkswagen Transporter \ Caravelle T6 SWB 150/180/204PS 2.0-Litre BiTDI 2WD and 4MOTION (2015 onwards)
Not suitable for: the Volkswagen Transporter \ Caravelle T5 LWB 1.9 TDi (85ps & 104ps) 2WD and 4MOTION, which needs the Milltek Cat-back Exhaust Volkswagen Transporter & Caravelle T5 LWB 1.9 TDi 85ps & 104ps 2WD & 4MOTION 03-09; the Volkswagen Transporter \ Caravelle T6 SWB 150PS & 204PS 2.0-litre TSI (Petrol) 2WD, which needs the Milltek Cat-back Exhaust Volkswagen Transporter & Caravelle T6 SWB 150PS & 204PS 2.0-litre TSI Petrol 2WD 17+; the Volkswagen Transporter \ Caravelle T6 LWB 150PS & 204PS 2.0-litre TSI (Petrol) 2WD, which needs the Milltek Cat-back Exhaust Volkswagen Transporter & Caravelle T6 LWB 150PS & 204PS 2.0-litre TSI Petrol 2WD 17+.
Installation
We recommend professional fitting on a ramp. Once fitted, check the tailpipe alignment and re-check all clamps after the first few hundred miles.
What's the difference between the resonated and non-resonated versions?
The resonated version adds extra silencing for a quieter, more refined tone. The non-resonated version leaves it out, so it is louder and more aggressive.
Which tailpipe finishes are available?
You can choose from: Discrete Tailpipe, Twin Black Oval, Twin Oval. The finish is cosmetic and does not change the sound.
Will it fit the Volkswagen Transporter \ Caravelle T5 SWB 180PS 2.0-litre BiTDI 2WD and 4MOTION?
Yes. Milltek lists this part for the Volkswagen Transporter \ Caravelle T5 SWB 180PS 2.0-litre BiTDI 2WD and 4MOTION as well as the other models in the fitment list above.
Does it fit the Volkswagen Transporter \ Caravelle T5 LWB 1.9 TDi (85ps & 104ps) 2WD and 4MOTION?
No. For that car, choose the Milltek Cat-back Exhaust Volkswagen Transporter & Caravelle T5 LWB 1.9 TDi 85ps & 104ps 2WD & 4MOTION 03-09.
Is it road legal?
Milltek does not list EC approval for this part. Any exhaust used on the road must still meet noise and emissions rules, so check the requirements where you live.
Do I need a remap?
No. It fits behind the factory catalytic converter, so no software changes are needed.
Does it keep the factory catalytic converter?
Yes. It fits behind the factory catalytic converter, which stays in place.
What is it made from?
T304L aircraft-grade stainless steel, which is anti-magnetic and resists discolouration better than lower grades.
Is there a warranty?
Yes. Milltek products are covered against defects in materials and workmanship. Contact us with your order number if you have a problem.
